Forklift accidents: startling statistics and how to prevent them

Forklifts are a vital resource in warehouse operations, but they can also be extremely dangerous if used improperly. Some data highlights how crucial it is to adopt preventive measures to minimize the risks associated with their use. Although they account for only 1% of total accidents in warehouses or factories, forklift-related incidents tend to have a more significant impact because they are more severe, causing 11% of physical injuries in these workplaces.

Here are some forklift accident statistics that should make you exercise extreme caution when using them:

• Each year, between 75 and 100 workers die in forklift accidents, with an average of 87 fatalities annually. This number has increased by nearly 30% over the past decade.
• Recent estimates indicate that between 35,000 and 62,000 injuries occur annually due to forklift accidents.
• Forklift accidents resulting in serious injuries total approximately 34,900 per year.
• Non-serious injuries related to forklift accidents reach 61,800 each year.
• Forklift overturns are the most common incident, accounting for 25% of all forklift accidents.
• By implementing stricter training policies and advanced technologies, about 70% of forklift accidents could be prevented.
• On average, 95 people are seriously injured in a forklift accident every day, and one person is killed every four days in the United States alone.
• 36% of forklift-related fatalities involve pedestrians.

Why are forklifts so dangerous?

• They can weigh up to 9,000 pounds, which is three times the weight of many cars.
• They can reach speeds of around 18 mph.
• Forklifts only have brakes in the front, making them harder to stop.
• They are heavier in the rear to compensate for heavy loads in the front, causing uneven weight distribution.
• Forklifts turn with the rear wheels, increasing the risk of tipping during tight turns.
• Loads are carried in the front, often obstructing the driver’s view.
• They are often used to lift heavy loads to great heights, a combination that is always dangerous.

How Kiwitron can help you reduce risks

#1 Advanced Technology

Thanks to solutions like KiwiEye, forklifts can detect obstacles and people in real-time, even without direct visibility or PPE. This advanced technology not only helps prevent accidents but also reduces downtime, improving overall facility efficiency.

#2 Continuous Monitoring

Monitoring solutions such as KeyTouch provide continuous oversight of forklift activities. With real-time monitoring, you can ensure machinery is used in compliance with safety regulations and quickly identify any improper use. Additionally, the collected data allows you to optimize resource usage, increase productivity, and reduce costs.

#3 Training and Data Analysis

Kiwitron provides tools that collect real-time data, helping safety managers analyze risks and plan targeted interventions. Through intuitive dashboards, you can gain a clear view of forklift performance and identify areas for improvement. Additionally, Kiwitron offers training programs customized based on collected data, ensuring that all operators are always updated on best safety practices.

#4 Scalable Solutions

Kiwitron technologies are designed to grow with your business. Whether you manage a small warehouse or a large industrial facility, they guarantee maximum safety and performance levels.

Don’t wait for an accident to happen. Discover how Kiwitron solutions can help you protect your workers, reduce operational costs, and enhance productivity in your facility.

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